Thermal Process Solutions

Thermal Process Solutions

Tema Process is specialized in thermal process solutions, like: drying, cooling, roasting, steam sterilizing, curing, puffing, calcining, steam stripping etc.
The fluidised bed systems are available from 0,15 m2 up to 36 m2 and are mainly used in the chemical, food/feed, agriculture, mineral and waste & recycling industry.

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Back Mix - Fluid Bed Dryer

Back Mix – Fluid Bed Dryer

Back Mix System for Fluid Bed Dryers: The back mix system is used for materials that can not fluidise due to the high moisture content of the material.
Sticky material, wetcake from the filter press, slurry, sludge or even a solution is mixed with dried product. This back mix flow enables better fluidisation and drying. The fluid bed dryer dries the material at low temperatures and uses the waste heat available to ensure optimum use of heat energy. The high speed […]

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Talc dryer cooler

Talc dryer/cooler

Talc is a hydrated magnesium silicate with the chemical formula Mg3Si4O10(OH)2 and is formed many millions of years ago. As a natural ore, talc is always found in combination with at least one other mineral. Talc’s softness, lamellar structure and hydrophobicity make it an essential ingredient and process enabler in a wide range of end products including paints, paper, plastics, rubber, cosmetics, pharmaceuticals, fertilizers and animal feed. Talc drying: The Tema Process Fluid Bed Dryer function by passing a heated […]

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Tema Process Carbon Black Fluidized bed dryer.

Carbon black production: This is a process where hydrocarbon feedstock (heavy fuel oil) is converted into carbon black. Hydrocarbon fuels, oxidants, additives, and the primary feedstock are injected into a horizontal refractory reactor where they combust with a defect of oxygen. As a result of the incomplete combustion the carbon black is formed. The carbon black is then pelletized into dense spheres to facilitate handling and shipping. To pelletize the carbon black, water with a small amount of binder is […]

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tFoundry sand dryer with gas burner

Foundry sand dryer with gas burner

Foundry sand dryer with gas burner – ready for dispatch. Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand as the mold material. The term “sand casting” can also refer to an object produced via the sand casting process. Sand castings are produced in specialized factories called foundries. Over 60% of all metal castings are produced via sand casting process. The sand for the casting is dried with a Tema Process Fluid […]

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Drying of chemicals

Fluid bed dryers for individual chemical characteristics

Drying of Chemicals. Tema process supplies tailor made designed fluid bed dryers for individual chemical characteristics , of which drying behavior is validated in our laboratory.
PE/PET•Potassium sulphate•Ammonium nitrate•Calcium chloride•Calcium phosphate•Carbonates•Cellulose derivates•CMC Carboyl-Methyl-Cellulose•Detergent•Dicalcium phosphate•Urea•Fertilizer•Sludge•Magnesium chloride•Magnesium sulfate•NPK•Pentaerythride•Pesticide•Pigments•Potassium sulfate•Proppants•Pyrite•Resin•Rubber•Soda•Stearate•Super absorbent polymers•Yeast granules•Herbicides•Carbon Methyl Cellulose•Polymers•Aramide•Welding Powder•Succinic Acid (C4H6O4)•Sodium sulfate•Lauryl Sulfate (SLS) Needles•Resin Beads•Pyrolox•Potassium Sulfate K2SO4 •Potassium Nitrate KNO3•Polymers•PET recyc.•Perkadox•Nickel Sulphate Hexa-hydrate•NH4Cl•Mono-Ammonium Phosphate MAP•Lithium hydroxide monohydrate•Lithium carbonate•Fungicides / Insecticides•FR122P Flame retardant•EPS Expandable Polysterene•Copper Sulfate (CuSO4.5H2O)•CMC Carboxymethyl Cellulose•Aluminium Oxide Powder (Al2O3)• Calcium Nitrate•ABS rubber•Ammonium Sulfate (NH4)2.S04•Ammonium […]

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Mineral Dryer

Mineral Dryer – Tema Process Fluidized Bed Dryer

– High drying air temperatures, results in greater evaporation per square metre of bed and reduces the power consumption per tonne of dried product and improves fuel efficiency.
– Heavy-duty construction, high-capacity capabilities.
Lowest life cycle cost due to substantial savings in fuel consumption and maintenance costs.
– Reduced wear-and-tear: High-amplitude and low-frequency fluidized conveyance easily handles abrasive products.
Limestone • Diabase • Granite • Marble • Dolomite • Greywacke • Basalt • Gravel • Gneiss • Amphibolite • Quartz sand • Feldspar • […]

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Fluidized Bed Dryers/Coolers for the food/feed industry

Fluidized Bed Dryers/Coolers for the food/feed industry:
Bread crumb • Rusk • Croutons • Soy • Starch • Citric acid • Animal Feed • Baby food • Baking additive • Bread waste • Cacao • Casein • Chicken meat • Chocolate • Coffee • Coffee granulates • Corn flour • Dextrose • Edible fat • Egg powder • Flavours • Flour • Fruit products • Gelatine • Instant bakery yeast • Instant drink powder • Instant soup granules • Lactose • […]

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Granulating & Drying

The continuous single shaft granulator is used for granulation of sludge (pre-mixed). The granulator consists of an enclosed housing with a rotating shaft with pins with hardened tips. The tip speed of the pins in combination with the distance in between the pins and distance of the pin tips to the housing makes the forming of the correct granules.
The rotation speed is controlled by a frequency convertor. Rotation speed and distance of the pins to the housing is to be […]

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Factory Acceptance Test

Factory Acceptance Test (FAT in our workshop) of a R&D Fluid Bed Dryer/cooler.
TEMA Process product portfolio includes a wide range of sizes to cover all the steps from R&D (0,16 m2) to production scale (36 m2). Regardless of size, our fluid bed systems with their compact design and their durable structure, will produce results that optimise the production process with outstanding results in quality, cost and time-saving.

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